In the above circuits, material is fed from hoppers to ball mill for reducing the size to microns. In closed circuit, micro particles are fed to classifier for segregation of desired material (based on its size) and rejected one is once again passed through ball mill. Whereas in open circuit, segregation through classifier is not considered.
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Knouz was a small silica and feldspar powder producer in Sadat city of Egypt, and they bought a ball mill plant from another China supplier. But it was a very bad quality. Because of no good protection for the classifier wheel, the silica powder wear it very quickly in short time, and they have to make protection themselves.
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Silica showed minimum particle size when the value of P/N 2 was 50 × 10 −9 bar/rpm 2. These values were obtained when the jet mill was operated at classifier rotational speed and grinding pressure of 13,000 rpm and 4 bars, respectively for silica.
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For quartz applications, the ball mill will typically be constructed with Aluminum Oxide media and ball mill lining. The most common Hosokawa air classifier used for quartz is the Hosokawa Alpine Stratoplex (ASP) which is used for a cut point (top size) of 20 to 200 microns.
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Crystallite size (in nm) of silica at various feed rate, classifier rotational speed and grinding pressure . 145 . Table 4.7 . Lattice strain of silica at various feed rate, classifier ... Mass held in the mill at different classifier speed: 7000 rpm stable ( ), 7000 rpm unsteady ( ), 9000 rpm stable . 35 . x
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Air Classifier Tyco India Private Limited. The Air Classifier is a centrifugal type classifier used to separate dry powdered ... Improvement in grinding efficiency, as in the case of Ball mills where ball coating ... by removing impurities in the form of silica, flint and other foreign materials.
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